porcelain coated steel sheet, coated wire, iron, and grates

You've undoubtedly seen our porcelain enamel coatings before on many consumer products like top brand name indoor and outdoor appliances. What you may not have realized however is that porcelain is being used on many other types of products as well - from agricultural products to heat exchange equipment, industrial parts, and many more. We coat such diverse products as large and small home appliance parts, outdoor barbecue grills, oven and grill grates, RV appliance parts, underground burial vaults, livestock troughs, large water impellers, components of deep well pumps, electronic circuit boards, and much more. Porcelain Industries pays attention to detail for your coated steel, iron, and coated wire products.

Beautiful stovetop and appliance porcelain coatings aren't achieved over night. They require strict adherence to process controls in order to make an end-user want to purchase them. Porcelain Industries builds quality into your porcelain coated product at each stage. From design through coating and packaging, the steps we take reduce scrap and rework to ensure timely and cost-effective production and distribution the first time around. For successful porcelain coating of your cast metal product, we apply a series of steps to the process that is unique to our industry. Achieving a long-lasting, durable porcelain enamel finish on cast products is one of our specialties.

Today, it's nearly impossible to design anything that cannot be cast by one or more of the available casting processes. However, as in all manufacturing techniques, the best results and economies are achieved when the tooling designer understands the porcelain coating process from the start. We make these points, because they demonstrate the value of talking with us about your enamel coated project from the start. Through our assistance, we can save you time and costs and maximize product quality.

Changes in market demands, product designs, material costs, and production methods all have an impact on product quality and cost. In today's competitive environment, production rates, production quantities, and on-time delivery are important to your profitability. The average length of time that our customers have worked with us is over 15 years. Obviously, we make it our business to serve our customers - to help ensure their success over the long haul. All process control procedures are documented, operators are thoroughly trained on each application, and we document each process step and machine set up to control variances. Our Electronic Data Interchange capabilities will help you manage your inventories and goods shipments on a-just-in-time basis. We will provide you with reports on raw material use and finished goods in storage, as well as just-in-time delivery.

Rapid prototyping consists of various manufacturing processes to speed up delivery and perform tests prior to full production. A solid physical model of your part is made directly from 3D computer-aided design model data to provide a "conceptual model" that will help your team to develop suggestions for improvements. Use them to check form and fit, or to perform limited function tests. Marketing personnel can use prototypes for focus groups; or, patterns for hard tooling can be developed from these prototypes. Your product is unique. You have specific requirements for the thickness of porcelain to be applied, its color, finish, thermal qualities, and more. You might even require that certain subassembly work be performed, perhaps that it be packaged and shipped as well. Because you have a unique application, our plant is designed to accommodate practically any shape or size product in large or small volumes, from coating your product through a complete turn key job.